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Data Flow
How ModelWare® Works
The ModelWare® components
Configuring ModelWare®
Tool-side PC Configuration
Terminal Server Configuration
Integrated Configuration


Data Flow  -  Top of Page


Click to see descriptions

How ModelWare® Works
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Once ModelWare® is set up, production and tool operation can be monitored. Data can be viewed in real-time or offline from any monitor on the system.


The ModelWare® components:
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  • collect data from all sensors configured for collection in DC (active is a modeling property attached to a particular sensor which means it will contribute to system health. Other properties include passive and data only. ),
  • analyze data according to the multivariate model, or using the simple SPC alarm model
  • monitor tool operation and system health in real-time, providing graphic display
  • archive the data for later analysis
  • access archived data
  • generate reports on tools, recipes, and sensors.


The multivariate model can be set up for automatic fine-tuning based on changes in the sensor data.


Configuring ModelWare®
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ModelWare® can be installed in different configurations to suit your fab:
Tool-side PC Configuration on a single piece of equipment, using a tool-side PC
Terminal Server Configuration multiple pieces of equipment, using a terminal server
Integrated Configuration integrated into the fab data collection solution, using existing fab infrastructure



Tool-side PC Configuration
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In a tool-side PC configuration, the PC is located in the fab close to the equipment being monitored. The PC is configured to run the full suite of ModelWare® components.

Component Run On Tool-Side PC Run On Network PC
Data Collector yes no
Analysis Engine yes yes
Real-Time Data Viewer yes yes
Archive Data Viewer yes yes
Model Editor yes yes
Archive Collector yes yes
Report Generator yes yes
Model Automation yes yes


Any combination of configurations shown in the table is valid for a tool-side PC.

Viewers and editors can run on the PC as well as on one or more Network PCs.

The minimum recommended PC for a tool-side configuration is:

  • 200 MHz Pentium Processor
  • 32 Mb of RAM
  • 2 Gb Hard Drive
  • 2 available Serial Ports

    An optional failsafe bypass switch is available to ensure that communication between the host and the tool is never interrupted by a failure of the tool-side PC


    Terminal Server Configuration
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    Using a terminal server allows a single ModelWare PC to collect data from up to 8 tools.

    When configuring ModelWare® with a terminal server:

  • the terminal server, which has a smaller footprint than a PC, is located in the fab
  • the data collection PC can be located outside of the fab for easier access.
  • the ModelWare PC is usually configured with two network cards so that the data collection traffic is not seen on the factory network.

    The minimum recommended PC for a terminal server configuration is:

  • 400 MHz Pentium II
  • 64 Mb of RAM
  • 12 Gb Hard Drive
  • 2 Ethernet Cards

    Optional bypass switches (not shown) can be installed to ensure host-tool communication in the event of a PC or terminal server failure.


    Integrated Configuration
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    In a typical integrated configuration, the factory control system is responsible for collecting the sensor data from the tools. Collected data is sent to one or more ModelWare workstations for analysis.

    Up to 200 simultaneous models can be analyzed on a single high-end, dedicated server.

    ModelWare® components can be run under UNIX or Windows NT.

    Component Run On Windows NT Run On UNIX
    Data Collector n/a n/a
    Analysis Engine yes yes
    Real-Time Data Viewer yes no
    Archive Data Viewer yes no
    Model Editor yes no
    Archive Collector yes no
    Report Generator yes no
    Model Automation yes yes


    Contact Triant for more information regarding the available integration options for passing data between the factory control system and the ModelWare® components.



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